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Automatic Star Wheel Labeling Machines for Bottles

The Automatic Star Wheel Labeling Machine for Bottles delivers precise, high-speed wrap-around labeling for round bottles, vials, and cylindrical containers with ±1mm accuracy.
  • Feyvan

  • 3048*1700*1800mm

  • 200.000kg

  • Zhangjiagang, China

  • 304 stainless steel

  • beverages,pharmaceutical

  • 4800~10000BPH

  • One Year and Life-long Technical Support

Availability:
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The Automatic Star Wheel Labeling Machine for Bottles is a high-precision, high-speed wrap-around labeling solution designed for round bottles, vials, and cylindrical containers. By combining a rotary star wheel positioning system with advanced wrap-around labeling technology, FEYVAN ensures consistent label placement, excellent stability, and reliable performance in demanding industrial environments.

This FEYVAN automatic bottle labeling machine is widely used in pharmaceutical, cosmetic, food, beverage, and chemical industries where accuracy, efficiency, and production continuity are critical. Compared with traditional belt-driven o tabletop labeling machines, the FEYVAN star wheel wrap-around labeler provides superior control of container movement, making it ideal for high-speed labeling lines.

Automatic star wheel labeling machine



Automatic Star Wheel Wrap-Around Labeling Machine Overview

The FEYVAN automatic star wheel wrap-around labeling machine uses a rotary star wheel to precisely index and stabilize bottles during the labeling process. Each bottle is guided into a fixed position, ensuring consistent spacing and alignment before the label is applied.


What Is a Star Wheel Labeling Machine?

A star wheel labeling machine is a type of rotary labeling equipment that uses a custom-designed star wheel to transport containers through the labeling station. Unlike linear conveyor-only systems, the star wheel positively controls each bottle, reducing vibration, slippage, and misalignment.

star wheel labeling machine


Difference Between FEYVAN Star Wheel Labelers and Standard Bottle Labeling Machines

  • Higher labeling accuracy than belt-driven systems

  • Better stability for small bottles and vials

  • Suitable for high-speed wrap-around labeling

  • Lower reject rates and reduced label waste

This makes the FEYVAN automatic star wheel bottle labeling machine the preferred solution for professional production lines.


Key Features of the FEYVAN Automatic Star Wheel Labeling Machine

High-Precision Star Wheel Bottle Positioning System

The heart of the machine is its precision-engineered star wheel, which ensures each bottle is accurately positioned throughout the labeling process. This system is especially effective for:

  • Small diameter bottles

  • Lightweight plastic containers

  • Glass vials and ampoules

  • High-speed pharmaceutical labeling applications

By maintaining exact bottle spacing, the star wheel rotary labeler guarantees consistent label placement even at high speeds.


Advanced Wrap-Around Labeling Technology

The wrap-around labeling machine for round bottles applies pressure-sensitive labels smoothly and evenly around the entire circumference of the container. This technology ensures:

  • Bubble-free label application

  • Smooth and wrinkle-free surfaces

  • Accurate label overlap or no-overlap positioning


Automatic Operation with PLC and Touch Screen Control

Equipped with a modern PLC control system and HMI touch screen, the automatic labeling machine allows operators to easily adjust parameters such as:

  • Labeling speed

  • Label position and offset

  • Bottle size settings

  • Production data monitoring

This makes the automatic bottle labeling equipment user-friendly and suitable for continuous operation.


Technical Specifications of the FEYVAN Automatic Bottle Labeling Machine

Labeling Speed and Production Capacity

The automatic star wheel labeling machine for bottles is designed for medium to high-speed production lines, offering:

  • Stable high-speed labeling performance

  • Consistent output for mass production

  • Adjustable speed to match upstream and downstream equipment


Bottle Size and Container Compatibility

This round bottle labeling machine supports a wide range of containers, including:

  • Plastic bottles (PET, HDPE, PP)

  • Glass bottles and jars

  • Pharmaceutical vials

  • Cylindrical metal containers


Label Size and Material Compatibility

The machine supports various label materials such as:

  • Paper labels

  • BOPP labels

  • PET and PP film labels

  • Transparent labels


Applications of the FEYVAN Star Wheel Wrap-Around Labeling Machine

Pharmaceutical Bottle and Vial Labeling

In pharmaceutical production, precision and compliance are critical. The automatic vial labeling machine with star wheel ensures accurate placement of regulatory labels, barcodes, and batch information.


Cosmetics and Personal Care Bottle Labeling

For cosmetics packaging, appearance is everything. The wrap-around labeling machine for cosmetic bottles provides smooth, high-quality labeling for:

  • Shampoo bottles

  • Lotion containers

  • Skincare product bottles


Food and Beverage Bottle Labeling

The automatic round bottle labeling machine is widely used for labeling:

  • Beverage bottles

  • Sauce bottles

  • Edible oil containers

Its hygienic design and stable operation make it suitable for food-grade production environments.


Chemical and Industrial Product Labeling

For chemical and industrial products, durability and accuracy are essential. The industrial star wheel labeling machine handles heavy-duty labeling tasks with ease.


How the FEYVAN Automatic Star Wheel Labeling Machine Works

Bottle Feeding and Infeed System

Bottles are fed into the machine via conveyor or unscrambler. The star wheel bottle handling system ensures smooth transfer without tipping or jamming.

Star Wheel Indexing and Rotation

The star wheel rotates at a controlled speed, precisely positioning each bottle at the labeling station. This eliminates random movement and improves labeling accuracy.

Label Dispensing and Wrap-Around Application

Labels are dispensed and applied using a synchronized labeling head, ensuring perfect alignment during the wrap-around process.

Bottle Outfeed and Integration

After labeling, bottles are smoothly transferred back to the conveyor for downstream processes such as inspection, packing, or cartoning.

Automatic Star Wheel Labeling Machine-5

Technical Specifications – FEYVAN Automatic Star Wheel Labeling Machine

Parameter Specification
Producing Speed Up to 2400 BPH
Labeling Accuracy ±1 mm
Max Label Width 120 mm (customization available)
Max Label Length 500 mm
Bottle Diameter – Min. 25 mm
Bottle Diameter – Max. 100 mm (customization available)
Bottle Height – Min. 30 mm
Bottle Height – Max. 350 mm (customization available)
Label Inner Diameter Φ76 mm
Label Outer Diameter Φ380 mm
Machine Dimensions (L × W × H) 3048 × 1700 × 1800 mm
Power Supply 220V / 50Hz / 3000W


Optional Configurations and Customization Options

List of Electronic Components.pdf

Vision Inspection and CCD Camera Systems

Optional CCD inspection systems can detect missing labels, incorrect positioning, or barcode errors, improving quality control.

Reject Systems for Defective Products

An automatic reject mechanism removes non-conforming bottles from the production line.

Printer and Coding Integration

The automatic labeling machine for bottles can integrate with:

  • Inkjet printers

  • Thermal transfer printers

  • Laser coding systems


Advantages of Using an Automatic Star Wheel Bottle Labeling Machine

Improved Labeling Accuracy and Consistency

The star wheel rotary labeling machine ensures repeatable and precise label placement, even at high speeds.

Higher Production Efficiency

Compared with semi-automatic or tabletop labeling machines, this automatic system significantly increases output.

Reduced Label Waste and Operating Costs

Accurate positioning reduces mislabeling, minimizing label waste and rework costs.

Low Maintenance and Long Service Life

Built with industrial-grade components, the automatic labeling equipment is designed for long-term reliability.


Comparison: Star Wheel Labeling Machine vs Tabletop Labeling Machine

Star Wheel Automatic Labeler

  • Suitable for high-speed production lines

  • Excellent stability for small bottles

  • Ideal for industrial and pharmaceutical use

Tabletop Bottle Labeling Machine

  • Suitable for small batches

  • Lower speed and automation level

  • Best for startups or low-volume production


    Automatic Star Wheel Labeling Machine-6

Why Choose Our FEYVAN Automatic Star Wheel Labeling Machine

As a professional manufacturer of automatic labeling machines, we design and produce reliable, high-performance solutions for global customers. Our automatic star wheel wrap-around labeling machines are engineered to meet international standards and adapt to diverse production requirements.

Custom Engineering and OEM Solutions

We offer customized star wheel designs, labeling heads, and automation integration to match your specific bottle types and production needs.

Global Service and Technical Support

Our team provides installation guidance, training, and long-term technical support for your labeling equipment.


FEYVAN Automatic Star Wheel Labeling Machine for Bottles – Ideal Solution for Modern Production Lines

The automatic star wheel labeling machine for bottles is the ideal solution for manufacturers seeking accuracy, efficiency, and scalability. With advanced wrap-around labeling technology, precise star wheel positioning, and intelligent automation, this machine delivers consistent results across multiple industries.

If you are looking for a high-speed, industrial-grade wrap-around bottle labeling machine, the automatic star wheel labeling system is the perfect choice to upgrade your production line and enhance your brand image.


FAQ-Automatic Star Wheel Labeling Machine | Feyvan

1.What is an Automatic Star Wheel Labeling Machine?

An Automatic Star Wheel Labeling Machine is a high-speed labeling system that uses a precision star wheel to position and stabilize containers during labeling. Feyvan machines ensure accurate label placement for bottles of various shapes and sizes.


2.What types of bottles can Feyvan star wheel labeling machines handle?

Feyvan Automatic Star Wheel Labeling Machines are suitable for round, square, oval, and irregular bottles made of plastic, glass, or metal, commonly used in food, beverage, pharmaceutical, cosmetic, and chemical industries.


3. How does the star wheel improve labeling accuracy?

The star wheel mechanically separates and fixes each bottle in position, preventing shaking or misalignment. This design allows Feyvan labeling machines to achieve high labeling accuracy even at high production speeds.


4. What labeling speed can this machine reach?

Depending on bottle size and labeling requirements, Feyvan Automatic Star Wheel Labeling Machines can reach speeds of up to 150–300 bottles per minute, ensuring stable and continuous high-speed operation.


5. Can the machine apply different types of labels?

Yes. Feyvan machines support self-adhesive labels, wrap-around labels, front-and-back labels, and neck labels, making them suitable for a wide range of product packaging applications.


6. Is the Automatic Star Wheel Labeling Machine customizable?

Absolutely. As a professional labeling machine manufacturer, Feyvan offers full customization options, including star wheel size, labeling heads, conveyor width, control system, and integration with existing production lines.


7. Is the machine easy to operate and maintain?

Yes. Feyvan labeling machines feature an intuitive PLC control system with touchscreen interface, quick-change star wheels, and modular design, making operation, adjustment, and maintenance simple and efficient.


8. What industries commonly use star wheel labeling machines?

Feyvan Automatic Star Wheel Labeling Machines are widely used in food & beverage, pharmaceuticals, cosmetics, personal care, daily chemicals, and industrial product packaging lines.


9. Does Feyvan provide installation and technical support?

Yes. Feyvan provides complete technical support, including installation guidance, operation training, troubleshooting, and long-term after-sales service to ensure smooth and reliable machine performance.


10. Why choose Feyvan as your Automatic Star Wheel Labeling Machine supplier?

Feyvan is a professional labeling machine manufacturer with factory-direct pricing, strict quality control, customizable solutions, and global export experience. We help customers achieve higher efficiency, accuracy, and production reliability.


About Feyvan Packing Machinery Co., Ltd.


Feyvan Packing Machinery Co., Ltd. is a professional labeling machine manufacturer, specializing in providing innovative, cost-effective, and efficient labeling solutions. With over 20 years of experience in designing custom solutions for diverse labeling requirements, the Feyvan engineering team is committed to delivering the latest technologies and high-quality service.


We offer a comprehensive range of services including sales, design, manufacturing, installation, and commissioning. Our dedicated after-sales support ensures customer satisfaction both locally and internationally. At Feyvan, we listen to our customers’ feedback and continually seek new technologies to improve our products and services, staying ahead of ever-changing customer needs.


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Turnkey Solutions for Complete Packaging Systems

In addition to labeling machines, Feyvan provides turnkey solutions for complete packaging production lines. We source reliable and high-quality machinery locally and integrate them into a fully functional system tailored to your production requirements.


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Our Company Motto

"Always Sincere, Honest, and Committed to Total Customer Satisfaction."

Guided by these principles, Feyvan aims to establish long-term, mutually beneficial business relationships and continue our growth alongside our valued customers.


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